PERSONAL ENGINEERING / IN DEVELOPMENT

A HUMAN
INSIDE.
A MACHINE
OUTSIDE.

One dad. Cast-metal ambition.
A very real person at the center of it all.

An articulated, assisted armor project built around movement, independence, and a future augmented-reality helmet.

01 / THE IRON-DAD PROJECTBY JUSTIN TAHAI
P01.4 / ACTUAL DESIGN GEOMETRYDIGITAL PROTOTYPE
DRAG TO ORBIT ↔
1930.4 mm / HEIGHT REFERENCENOT A COMPLETED WEARABLE
110CAD COMPONENTS
17PRESCRIBED POSE STUDIES
3ESTIMATED BODY VARIANTS
REAL GEOMETRY.
VISIBLE LIMITATIONS.
READ THE EVIDENCE ↗
01 / THE NON-NEGOTIABLE

THE PERSON
IS NOT THE
COMPROMISE.

You should be able to get in. Move like yourself. Get out again. The shell, the hardware, and the spectacle have to work around that.

The human-first requirements ↗
02 / THREE CONNECTED IDEAS

More than a metal costume.

Separate the skin, the support, and the intelligence. Then make them work together.

Close-up of the actual P01 helmet geometry
OPTICAL PACKAGE NOT YET FITTED
DISPLAY STATUSFUTURE MODULENO HEADSET REQUIRED TODAY
03 / A LITTLE LESS SCIENCE FICTION

THE HUD
CAN WAIT.
THE HUMAN
CAN’T.

A future used HoloLens 2—or another suitable display—could turn the helmet into a glanceable interface for suit status, communications, and maintenance.

First: visibility, breathing room, a manual faceplate, and a removable carrier. No promise to shrink calibrated optics.

Inside the helmet plan
04 / BUILDING IN PUBLIC

Big ambition. Honest progress.

The model is real. So are the things it has not solved yet.

AVAILABLE

Inspectable design files.

Original CAD, estimated human models, recorded geometric checks, and a browser-based 3D workbench.

Explore the files ↗
UNDER DEVELOPMENT

Motion before metal.

Opening-path collisions, shoulder travel, deep elbow flexion, and the continuous load path remain unresolved.

See the actual blockers ↗
LATER

Cast. Assemble. Instrument.

Foundry trials, real hardware, off-body load tests, and eventually an AR module. No invented completion percentage.

Follow the roadmap ↗
NOT A MOVIE PROP PROMISE. A MAKER PROJECT.

COME LOOK
UNDER THE HOOD.

R47 / print prep

Closed source-linked candidates and Z0 print orientations are now packaged.

R47 repairs the open neck source export, orients the registered source parts for slicer review, and adds a source-family resolver for the remaining DaDave files.

Open R47 print-prep page

R48 added

Source resolver + shell plan

New exact DaDave source-region registrations, source-family retain/replace/discard decisions, and a 135-row shell-candidate planning table.

Open R48 source resolver Download R48 ZIP